| Possible causes of elevated microbial counts |
Suggested measures |
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Errors in cleaning and disinfection as well as air hygiene: This can result in contamination of foods by, for example, microbiologically contaminated utensils, equipment, surfaces or machines.
Note on air hygiene: The number of yeasts in the air can be problematic towards the end of the harvest season in the vicinity of viticulture and fruit-growing areas
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- Check the implementation of cleaning and disinfection:
- Hygiene plan
- Execution of cleaning and disinfection, e.g. disinfectant dosing, contact time, use of suitable and clean materials and cleaning cloths
- Avoid residual moisture and biofilms. Ensure good drying of equipment, utensils and surfaces
- Train staff regarding potential errors and corrective measures
- Repeat cleaning and disinfection
- In case of elevated airborne microbial counts, implement appropriate measures to reduce the number of yeasts in the air
- Verify effectiveness by visual on-site inspections, environmental sampling and follow-up testing
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Use of microbiologically contaminated raw materials or ingredients: If there are no reliable inactivation steps in the process, foods produced from them can potentially be microbiologically contaminated |
- Check incoming products at goods receipt for e.g. arrival/transport temperature, shelf life, packaging, deviations or abnormalities
- The same applies to goods before use in production. In case of doubt, do not use the food and consult a supervisor
- Check microbiological specifications. If necessary, arrange laboratory testing of suspicious products or request results from the supplier
- Verify effectiveness by follow-up testing
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Errors in cooling or excessively long shelf life: The result is excessive growth of microorganisms due to breaks in the cold chain, too high storage temperatures or product overripening (exceeding shelf life) of the foods |
- Request traceability of the cold chain during transport from the supplier
- Check incoming and storage temperatures
- Monitor cooling temperatures and cold chains during processing, transport and sale
- If overage (or excessively long shelf life) is suspected, perform appropriate storage tests
- Verify effectiveness by follow-up testing
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Heating, holding and cooling: Errors in production (e.g. insufficient heating, holding temperatures too low, cooling phases too long, especially with large portions) |
- Check processes, production records and documentation
- Inactivation of yeasts at a core temperature of +72 °C for at least 2 minutes. Yeast spores are inactivated above +80 °C
- Check the correctness of processes and temperatures
- In general, holding temperatures above +60 °C are required
- Rapid cooling: after 3 hours a core temperature of at least +7 °C must be reached (special caution is required for large quantities)
- Verify effectiveness by follow-up testing
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Faulty maturation and fermentation processes: The result can be e.g. undesired growth or insufficient inactivation of microorganisms |
- Check processes, environmental conditions, production records and documentation
- Verify effectiveness by follow-up testing
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