Fact sheets

Fact sheet on "Pluralibacter gergoviae (formerly Enterobacter gergoviae)"

Fact sheet on "Pluralibacter gergoviae (formerly Enterobacter gergoviae)"

Fact sheet on "Pluralibacter gergoviae (formerly Enterobacter gergoviae)" in cosmetics 

General information
Pluralibacter gergoviae belongs to the family Enterobacteriaceae. It is of particular importance for cosmetics because it can cause infections and, at the same time, can survive and grow in water-containing cosmetics if preservation is inadequate. Detection of these bacteria can indicate insufficient hygiene measures during manufacturing, filling, or storage. The hygiene status of water used (process water, water for cleaning purposes, and water for development samples) usually plays an important role. In cosmetic products, according to BfR opinion No. 038/2020 of 07.09.2020, the absence of Pluralibacter gergoviae is required.

Characteristics

  • Rod-shaped bacteria
  • Gram-negative
  • Oxidase-negative
  • Catalase-positive

Origin / Occurrence

  • Widespread in our environment (e.g., plants, soil, water, intestinal tracts of humans and animals).
  • Typical entry routes into cosmetics:
    • Production water (e.g., due to biofilms in pipes, tanks, hoses, or stagnant water)
    • Water for cleaning purposes or cleaning solutions
    • Production equipment (hoses, pumps, agitators, filling machines)
    • Raw materials, especially water-containing ingredients or raw materials of plant origin

Significance

  • Pluralibacter gergoviae plays an important role in cosmetics with a high water content, as these bacteria can cause infections, particularly in immunocompromised individuals.
  • Pluralibacter gergoviae can cause problems in cosmetic products due to the so-called "phoenix effect." This effect describes delayed growth or regrowth of the bacterium in the product, which can lead to unexpected contaminations and recalls.
  • In water hygiene, Pluralibacter gergoviae is important as an indicator organism and potential pathogen. Its presence in process, drinking and mineral water, as well as in bathing water, indicates contamination, biofilms, and infection risks.
  • In the past, the presence of Pluralibacter gergoviae in cosmetic products has led to numerous recalls. Affected products included, for example, baby shampoo, baby cream, shower gel, and toothpaste.

Growth conditions

  • Temperature:
    • Optimum: +25 °C to +37 °C
    • Minimum: +5 °C
    • Generally no growth above +50 °C
  • pH value: Growth at pH 5.0 to 8.0.
  • aw value: Growth at a water activity of at least 0.95.
  • Oxygen requirement: Growth with and without oxygen (facultatively anaerobic).

Inactivation by heating

  • At +72 °C for at least 2 minutes exposure time (Note: monitor core temperature).
Possible causes of elevated microbial counts Suggested measures
Failures in cleaning and disinfection:
The consequence is contamination of cosmetics by, for example, microbially contaminated tools, utensils, surfaces, machines, or inadequate production hygiene
  1. Review cleaning and disinfection procedures:
    1. Hygiene plan with details on performing cleaning and disinfection, e.g., dosing, contact time, use of suitable and clean materials and cleaning cloths
  2. Training of personnel regarding potential errors and corrective measures
  3. Repeat cleaning and disinfection
  4. Effectiveness verification through on-site inspections and follow-up testing (e.g., contact plate and swab tests)
Use of microbially contaminated water:
If microbially contaminated water is used for cleaning or production and there are no reliable inactivation steps in subsequent production stages, the product can also become potentially microbially contaminated
  1. Check water systems and piping for proper function and condition. Avoid water stagnation in e.g. pipes, systems, hoses, etc.
  2. Regularly inspect water systems and piping microbiologically and technically (observe maintenance intervals)
  3. In case of contamination of water systems, act immediately and implement measures. If necessary, involve specialized companies
  4. Effectiveness verification through regular follow-up testing
Use of microbially contaminated raw materials:
If microbially contaminated raw materials are used in production and there are no reliable inactivation steps later in the production process, the product can also become potentially microbially contaminated
  1. Inspect incoming goods for e.g. shelf life, packaging, deviations or microbiological anomalies
  2. This also applies to materials before their use in production. Do not use raw materials if contamination is suspected
  3. Check microbiological specifications. If necessary, arrange laboratory testing of suspicious products or request results from the supplier
  4. Effectiveness verification through follow-up testing
Faulty preservation system:
An insufficient preservation system results in undesirable growth or inadequate inactivation of microorganisms
  1. Ensure compliance with the formulation
  2. Possibly perform a preservative efficacy test (challenge test)
  3. Adjust preservative system if necessary
  4. Verify effectiveness by repeating the preservative efficacy test
Production errors:
Faulty processes, e.g., due to insufficient mixing times, formulation deviations, inadequate heating, or cross-contamination
  1. Review and document production processes
  2. Train personnel
  3. Effectiveness verification through regular microbiological product testing
Insufficient separation of "clean and unclean":
The consequence is unwanted contamination of clean work areas, equipment, or low-microbial raw materials/products with microorganisms originating from "unclean" activities or raw materials with high microbial loads (cross-contaminations)
  1. Review work organization in the facility
    1. Separate work areas, equipment, and utensils
    2. Separation of "clean" and "unclean" areas and activities
  2. Training of personnel regarding potential errors and corrective measures
  3. Effectiveness verification through on-site inspections and follow-up testing

 

Further information and literature

https://www.bfr.bund.de/cm/343/hautcremes-make-up-und-shampoos-sollten-frei-von-pluralibacter-gergoviae-sein.pdf

http://www.bfr.bund.de/de/a-z_index/enterobacter_gergoviae-31552.html

https://www.bfr.bund.de/produktsicherheit/gesundheitliche-bewertung-von-kosmetischen-mitteln/

Specialist group Microbiology and Operational Hygiene of DGK e.V.
General information and publications
https://dgk-ev.de/mikrobiologie-und-betriebshygiene

Textbook "DGK - Operational Hygiene in Cosmetics"
https://www.sofw.com/de/shop/buecher/product/386-dgk-betriebshygiene-in-der-kosmetik-2-ueberarbeitete-ausgabe-2019

Textbook "DGK - Preservation of Cosmetic Products"
https://www.sofw.com/de/shop/buecher/product/66-dgk-konservierung-kosmetischer-mittel

Cosmetics division in the working group Food Chemistry, Cosmetics, Consumer Articles
of GÖCH
General information and guidelines
https://www.goech.at/arbeitsgruppen/lebensmittel%2C-kosmetik-%26-gebrauchsgegenst%C3%A4nde

ISO standard 17516 on microbiological limits
https://www.beuth.de/de/norm/din-en-iso-17516/203537217

ISO standard 29621 for classification of microbiologically low-risk products
https://www.beuth.de/de/norm/din-en-iso-29621/263888044

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